NG1S206 - Design and Manufacture 01 Apr 2025 - 31 Aug 2028 | Version 7

Associated Module Information

Module Code: NG1S206
Module Title: Design and Manufacture
Faculty: Faculty of Computing, Engineering and Science
Faculty Group: Aerospace and Mechanical Engineering
Faculty Sub Group: Aerospace and Mechanical Engineering
Module Leader: David Dawkins
Module Team: Howard Jones, , , , , , , , Richard Cooper, Alexis Dabee-Saltmarsh, Sarah Moses, Meinwen Taylor, Michael Williams
First Intended Intake: NOV 2015 Final Year of Intake:
Date Closed:
Credit Value: 20 Credit Level: 4
Language: English
Percentage of Module Taught in Welsh: 0
Equivalent Module:
HECOS codes: 100190 - mechanical engineering
HECOS Code Weighting: 100

Document Version Information

Version 7
Valid From 01 Apr 2025
Valid To 31 Aug 2028

Module Aims

To enable students to gain basic knowledge in engineering design and manufacturing and materials to acquire basic skills in manufacturing practice.

Content Summary

Introduction to engineering design process models:

Highlights the importance of systematic design process models in engineering
Provides a structured approach to problem-solving
Guides engineers through various stages of the design process
Ensures all relevant aspects are considered and addressed efficiently

Define the design problem and identify constraints:

Clearly define the problem to be solved through the design process
Understand specific requirements and constraints
Consider environmental, sustainability, ethical, health and safety, security, risk, and intellectual property factors
Adhere to codes of practice and standards

Identify customer requirements:

Gather and analyse customer needs and expectations
Consider constraints, functional requirements, aesthetics, ergonomic factors, quality expectations, cost constraints, ethical considerations, and life cycle requirements

Generation and evaluation of design solutions:

Brainstorm and develop multiple design solutions
Evaluate solutions against constraints and customer requirements
Use prototyping, simulation, calculations, and user feedback for evaluation
Select the most feasible and optimal design solution

Demonstrate knowledge of legal, contractual, and quality issues:

Understand legal and contractual issues related to the design process
Consider intellectual property, product liability, safety standards, and contractual obligations
Knowledge of quality management systems, control techniques, and continuous improvement

Demonstrate knowledge of risk issues and commercial risk evaluation:

Identify and assess health and safety, environmental, and commercial risks
Use risk assessment techniques and develop risk management strategies
Evaluate commercial risks considering market viability and economic feasibility

Application of engineering principles and CAD:

Apply fundamental engineering principles throughout the design process
Utilise scientific principles, calculations, and analysis techniques
Use computer-aided design (CAD) tools for detailed modelling and simulations

Introduction to manufacturing and materials:

Understand manufacturing and machining processes
Knowledge of additive manufacturing, subtractive manufacturing, and material properties
Use mechanical test methods and consider material selection factors

Hands-On Workshop Activities:

Incorporate practical experience in engineering processes
Activities include 3D printing, laser cutting, 3D scanning, traditional manufacturing techniques, and soldering
Provide hands-on experience in operating 3D printers, designing files for printing, using laser cutting machines, capturing 3D data, working with machine tools, and soldering
Acquire practical knowledge and skills applicable to engineering projects

This module will facilitate the development of Personal Development Planning through the delivery of the key skills identified below in the module descriptor.

Learning and Teaching Methods

Activity Type Hours
Lecture 39
Seminar 24
Practical classes and workshops 52
Directed Study 43
Independent Study 42
Total Hours Selected 200

Learning Outcomes

# Learning Outcome
LO1 Demonstrate a basic understanding of engineering design and manufacture.

Module Requisites

N/A

Assessment Criteria

Assessment Category Assessment Type Description Duration Word Count Weight (%) Best of? Pass Mark
Asynchronous Assessment Portfolio 1 A series of activities and events that monitor continuous development on the subject. 0 4000 100 No 40

Assessment Matrix

Assessment Type Learning Outcomes
LO1
Portfolio 1

Reading List

Design and manufacture: an integrated approach. Rod Black. Basingstoke: Macmillan, 1996.

Mechanical engineering design (10th ed), Joseph E. Shigley,, Richard G. Budynas, J. Keith Nisbett. New York, McGraw-Hill, 2015.

Ken Wallace, John Clarkson, An introduction to the design process, University of Cambridge, Department of Engineering, 1999

Xu, Xun, Integrating advanced computer-aided design, manufacturing, and numerical control : principles and implementations, 2009, ISBN 978-1-59904-716-4 (ebook)

C. McCauley, Machinery's Handbook 27th Edition, 2004, Industrial Press, Inc., New York