NG4H247 - Non-destructive Testing 01 Apr 2025 - 31 Aug 2027 | Version 4

Associated Module Information

Module Code: NG4H247
Module Title: Non-destructive Testing
Faculty: Faculty of Computing, Engineering and Science
Faculty Group: Aerospace and Mechanical Engineering
Faculty Sub Group: Aerospace and Mechanical Engineering
Module Leader: Joao Ramos
Module Team: Matthew Jones
First Intended Intake: NOV 2015 Final Year of Intake:
Date Closed:
Credit Value: 10 Credit Level: 7
Language: English
Percentage of Module Taught in Welsh: 0
Equivalent Module:
HECOS codes: 100190 - mechanical engineering
HECOS Code Weighting: 100

Document Version Information

Version 4
Valid From 01 Apr 2025
Valid To 31 Aug 2027

Module Aims

The module will critically analyse condition monitoring and non-destructive testing, giving the learner an appreciation for the key concepts and tools in this subject. Learners will be expected to evaluate the use of these tools in different situations within industry and to make their recommendations on adjustments necessary.

Content Summary

NDT Systems, Standards and Applications

Materials

Ultrasonic Methods: Ultrasonic Sensing systems
Fundamental principles of ultrasonic systems
Applications of ultrasonic sensors including distance and position measurement, flow velocity measurement, non-destructive testing

Radiographic Methods

Electromagnetic Methods

Thermal and Optical MethodsIntroduction to thermal monitoring; thermal monitoring techniques, application of thermal monitoring to manufacturing processes. Thermal imaging camera, and its application as a condition monitoring tool

Introduction to condition monitoring: Maintenance strategies, concept of condition monitoring and main methods involved- vibration monitoring, visual / performance monitoring, Oil & debris analysis etc.

Vibration Monitoring : Basic vibration theory, vibration measurement and analysis, machine vibration; Rotational machine faults and vibration characteristics. Applications of vibration monitoring to rotating machines. Vibration monitoring in practice - overall vibration monitoring and experience based spectrum analysis to detect machine condition and faults in bearings and gears. Current diagnostic techniques/tools commercially available.

Lubricant analysis/monitoring: Introduction to tribology - lubricant types and their properties. Introduction to wear debris monitoring; collecting and quantifying wear debris; wear debris and oil analysis in practice. Sensors for condition monitoring: Accelerometers, strain gauges, eddy current probes and LVDT for measurement of displacement, velocity and acceleration. Lock in amplifier for signal conditioning

Thermocouples, thermistors, resistance thermometers and junction semiconductor devices for temperature measurement. Radiation pyrometers for temperature measurement, Thermal imaging devices

Learning and Teaching Methods

Activity Type Hours
Lecture 16
Seminar 4
Directed Study 40
Independent Study 40
Total Hours Selected 100

Learning Outcomes

# Learning Outcome
LO1 Critically evaluate condition monitoring and NDT techniques to select the most appropriate methods to examine a real life example and effectively interpret the results obtained
LO2 Critically analyse and appraise the key concepts, tools and processes in the application of Condition Monitoring and NDT 

Module Requisites

N/A

Assessment Criteria

Assessment Category Assessment Type Description Duration Word Count Weight (%) Best of? Pass Mark
Written Assignment (CW) Report (CW) 1 Individual assignment 0 3000 100 No 40

Assessment Matrix

Assessment Type Learning Outcomes
LO1 LO2
Report (CW) 1

Reading List

Dynamic Modelling of Gas Turbines: Identification, Simulation, Condition Monitoring and Optimal Control by Gennachy G. Kulikov, and Haydn A. Thompson

Integrated Vehicle Health Management – Perspectives on an Emerging Field – Eddited by Ian K. Jennions

 

Fundamentals of Ultrasonic Non-Destructive Evaluation: A Modelling Approach by Lester W. Schmerr Jr.

 

Themography Monitoring Hand Book

By Roderick Thomas