NG4H218 - Advanced Materials and Manufacture 01 Apr 2025 - 31 Aug 2027 | Version 4

Associated Module Information

Module Code: NG4H218
Module Title: Advanced Materials and Manufacture
Faculty: Faculty of Computing, Engineering and Science
Faculty Group: Aerospace and Mechanical Engineering
Faculty Sub Group: Aerospace and Mechanical Engineering
Module Leader: Robert Warren
Module Team: Vishagen Ramasamy, Joao Ramos
First Intended Intake: SEP 2016 Final Year of Intake:
Date Closed:
Credit Value: 10 Credit Level: 7
Language: English
Percentage of Module Taught in Welsh: 0
Equivalent Module:
HECOS codes: 100190 - mechanical engineering
HECOS Code Weighting: 100

Document Version Information

Version 4
Valid From 01 Apr 2025
Valid To 31 Aug 2027

Module Aims

To enable the student to :

(i) Gain knowledge and analytical skills on a range of modern engineering materials, subsequently develop a critical awareness on the selection criteria for aeronautical and mechanical engineering applications;

(ii) Gain knowledge and analytical skills on a range of “standard” and modern manufacturing processes, methods and techniques. To develop a critical awareness on the selection criteria for aeronautical and mechanical engineering applications of the right process for the chosen material;

Content Summary

?Introduction to materials engineering: Classification of materials, mechanical properties, atomic structures and bonding, crystal defects.

Microstructures and failure mechanisms: microstructures, processing, heat treatment, fracture, fatigue, creep.

Design considerations for material selection for a range of engineering applications.

Titanium alloys: properties, manufacture, processing, applications.

Nickle-based superalloys: properties, manufacture, strengthening mechanisms, applications.

Composite materials: properties, manufacture, analysis and applications.

Additive manufacturing: Powder-bed fusion, direct material deposition, microstructures, mechanical properties, processing defects.

Learning and Teaching Methods

Activity Type Hours
Lecture 14
Seminar 3
Tutorial 7
Formative Assessment - Independent 3
Independent Study 73
Total Hours Selected 100

Learning Outcomes

# Learning Outcome
LO1 Develop a critical awareness of the strength and limitation of high performance materials and able to apply knowledge and research techniques to address key challenges.
LO2 Develop a critical awareness of standard and modern manufacturing processes, methods and techniques to process high performance materials. To be able to apply knowledge and research techniques to address key challenges on the selection criteria for aeronautical and mechanical engineering applications of the right process for the chosen material.

Module Requisites

N/A

Assessment Criteria

Assessment Category Assessment Type Description Duration Word Count Weight (%) Best of? Pass Mark
Asynchronous Assessment Case study 1 Material selection and manufacturing criteria for an engineering case study 0 2000 100 No 40

Assessment Matrix

Assessment Type Learning Outcomes
LO1 LO2
Case study 1

Reading List

Engineering Failure Analysis, Thanapalan, K (ed.), InTech, London 2020

Materials science and engineering: an introduction (Vol. 9). Callister, W.D. and Rethwisch, D.G., New York: Wiley, 2018

The Material World, Cotterill, R., Cambridge University Press (2008)

Materials for Engineering, Martin, J.W., Woodhead Publishing Ltd., 2006

The science and engineering of materials, Askeland, D.R., Phulé, P.P., Wright, W.J. and Bhattacharya, D.K., 2003.

Materials & their Uses, Bolton, W., Butterworth-Heinemann 1996

Tomorrow's materials, Easterling, K.E., Institute of metals 1990.

Principles of Modern Manufacturing, 5th ed., Gower, M.P., John Wiley & Sons, Singapore 2013.

Introduction to aerospace materials, Mouritz, Adrian, P., 1st ed. Washington, DC: American Institute of Aeronautics and Astronautics, 2012. Woodhead Publishing in Materials. Web.