NG2S251 - Production Processes 01 Apr 2025 - 31 Aug 2027 | Version 3
Associated Module Information
| Module Code: | NG2S251 | ||
|---|---|---|---|
| Module Title: | Production Processes | ||
| Faculty: | Faculty of Computing, Engineering and Science | ||
| Faculty Group: | Aerospace and Mechanical Engineering | ||
| Faculty Sub Group: | Aerospace and Mechanical Engineering | ||
| Module Leader: | David Dawkins | ||
| Module Team: | Seyedali Azimifar, Jonathan Preece, Howard Jones, James Neal, Liam Richards, Matthew Wilimington, Nathan Thomas, Paul Curnick, Alun Williams, Carl Elliott, Seyedali Azimifar | ||
| First Intended Intake: | SEP 2016 | Final Year of Intake: | |
| Date Closed: | |||
| Credit Value: | 20 | Credit Level: | 5 |
| Language: | English | ||
| Percentage of Module Taught in Welsh: | 0 | ||
| Equivalent Module: | |||
| HECOS codes: | 100190 - mechanical engineering | ||
| HECOS Code Weighting: | 100 | ||
Document Version Information
| Version | 3 |
|---|---|
| Valid From | 01 Apr 2025 |
| Valid To | 31 Aug 2027 |
Module Aims
To extend the student's appreciation and knowledge of manufacturing processes, including ; CNC, Robotics,
Rapid Prototyping, non-traditional manufacturing processes and their maintenance.
Also to introduce the student to manufacturing calculations, including reliability.
Content Summary
Design and Manufacture Overview:
· Introduction to the design and manufacture process
· Importance of design for manufacture (DFM) principles
· Overview of engineering materials used in manufacturing.
Traditional Manufacturing Processes:
· Overview of casting, forming, and shaping processes
· Introduction to polymer processing techniques
· Fundamentals of machining including cutting, chip formation, temperature, and tool wear
· Joining techniques such as welding and brazing
Introduction to Numerical Control (NC):
· Historical developments of NC technology
· Definition and principles of numerical control
· Fundamentals of NC technology and positioning systems
· Applications of NC in manufacturing
NC Part Programming:
· Basic NC programming using the FANUC system.
· Introduction to G and M codes
· Coordinate system in NC programming
CNC Programming Seminar:
· Process selection for CNC machining
· Understanding numerical control and machine tool selection
· Tool selection and considerations for different geometries and materials
· Speed and feed calculations for efficient machining
· Basics of G and M coding
· Introduction to canned cycles for common machining operations
· Component profile and settings in CNC programming
· Integration of CAD, 3D modelling, and CAM in CNC programming
· Toolpath generation and cutting strategies.
· Post-processing and generation of NC code
Introduction to CAD/CAM:
· Overview of CAD and 3D modelling software
· Application of CAM programming for manufacturing components
· Toolpath generation and cutting strategies using industrial software.
· Post-processing steps and generation of NC code from CAM software
Machine Centres, Machinability, and Tool and Process Monitoring:
· Understanding machine centres and their functions
· Evaluation of machinability factors for different materials
· Introduction to tool and process monitoring techniques for quality control.
Advanced Manufacturing Processes:
· Comparison of conventional and advanced manufacturing processes
· Introduction to advanced techniques such as Water Jet Cutting (WJC), Additive Water Jet Cutting (AWJC), Electro Discharge Machining (EDM), and Electro Chemical Machining (ECM)
Additive Layer Manufacturing:
· Overview of Additive Layer Manufacturing (ALM) technologies
· Common ALM processes and process selection criteria (e.g., Fused Deposition Modelling - FDM, Selective Laser Sintering - SLS)
· Design considerations and constraints for ALM
· Advantages and future directions of ALM
Robotics in Manufacturing:
· Introduction to robotics in the manufacturing industry
· Classification of robots based on their characteristics and applications.
· Overview of robot accessories and coordinates
· Work volumes and reference frames in robotics
· Basics of robot programming and its applications in lean manufacturing
Micro Technologies in Manufacturing:
· Definition and differentiation of macro, micro, and nano technologies
· Micro and nano tooling processes for small-scale manufacturing
· Micro and nano replication processes for high-precision replication
· Applications of micro technologies in various industries
Quality Control:
· Introduction to quality control principles in manufacturing
· Understanding machine and process capabilities for achieving the desired quality
· Statistical process control techniques for monitoring and improving quality.
· Application of quality control tools such as control charts, capability analysis, and process capability indices
· Implementing inspection and measurement techniques to ensure product conformance.
· Introduction to quality assurance systems and standards
This module will facilitate the development of Personal Development Planning through the delivery of the key skills identified below in the module descriptor.
Learning and Teaching Methods
| Activity Type | Hours |
|---|---|
| Lecture | 24 |
| Seminar | 24 |
| Independent Study | 80 |
| Directed Study | 72 |
| Total Hours Selected | 200 |
Learning Outcomes
| # | Learning Outcome |
|---|---|
| LO1 | Demonstrate detailed understanding and knowledge of manufacturing technology |
| LO2 | Demonstrate a detailed knowledge and understanding of manufacturing processes and control |
Module Requisites
N/A
Assessment Criteria
| Assessment Category | Assessment Type | Description | Duration | Word Count | Weight (%) | Best of? | Pass Mark |
|---|---|---|---|---|---|---|---|
| Asynchronous Assessment | Report 1 | Report on Production Processes | 0 | 2000 | 50 | No | 40 |
| Synchronous Online Assessment (Exam) | Online Closed Book Examination 1 | rsyjs | 120 | N/A | 50 | No | 40 |
Assessment Matrix
| Assessment Type | Learning Outcomes | ||
|---|---|---|---|
| LO1 | LO2 | ||
| Report 1 | ✘ | ✔ | |
| Online Closed Book Examination 1 | ✔ | ✘ | |