PH4S014 - Medicines: Scale-up, Formulation, and Manufacture 01 Apr 2025 - 31 Aug 2027 | Version 3

Associated Module Information

Module Code: PH4S014
Module Title: Medicines: Scale-up, Formulation, and Manufacture
Faculty: Faculty of Computing, Engineering and Science
Faculty Group: Chemical and Environmental Sciences
Faculty Sub Group: Chemical and Environmental Sciences
Module Leader: Andrew Graham
Module Team: Suzanna Kean, Natasha Galea
First Intended Intake: SEP 2018 Final Year of Intake:
Date Closed:
Credit Value: 20 Credit Level: 7
Language: English
Percentage of Module Taught in Welsh: 0
Equivalent Module:
HECOS codes: 100251 - pharmacy
HECOS Code Weighting: 100

Document Version Information

Version 3
Valid From 01 Apr 2025
Valid To 31 Aug 2027

Module Aims

To impart an appreciation of the practical difficulties in taking discoveries/syntheses from the laboratory scale to the bulk scale (scale up) and enable students to provide possible solutions to challenging scenarios.
To introduce basic formulations.
To consider and design a simple route of manufacture.

Content Summary

This module will challenge students to think about the factors that need to be considered when working in the area of process development/laboratory scale, to identify potential hazards or processes that would prove challenging to perform on a bulk scale and provide alternative pathways..

Upon having access to chemicals in bulk, the module then looks at the principles of preformulation science and simple single phase formulations (liquids/solutions and the solid phase). Topics covered include such things as pharmaceuticals and medicines, pharmaceutical solutions, pH, solubility, the factors that affect the ability of the drug to still retain its activity yet be deliverable to its target organ/cell, the pharmaceutical solid phase i.e. crystal polymorphism of pharmaceuticals and solid-state properties of powder particles.

The final part of the module then looks at the manufacture of tablets and simple solutions/syrups (i.e., the large scale manufacture of formulations). Topics covered will include the process flow, the machines involved and their function, and other considerations surrounding the design of, and key points in, the production line.

Whenever possible a site visits will be organised to complement this module.

Learning and Teaching Methods

Activity Type Hours
Lecture 18
Tutorial 18
Independent Study 64
Directed Study 100
Formative Assessment - Independent 2
Practical Classes and Workshops 16
Total Hours Selected 218

Learning Outcomes

# Learning Outcome
LO1 To critically evaluate the practical difficulties in taking discoveries from the laboratory scale to the bulk scale (scale up for both syntheses and manufacture).
LO2 Critically evaluate the physicochemical properties of pharmaceutics for preformulation and formulation of medicines and demonstrate understanding of factors such as solubility, pH, polymorphism and particle size and their influence on bioavailability.

Module Requisites

N/A

Assessment Criteria

Assessment Category Assessment Type Description Duration Word Count Weight (%) Best of? Pass Mark
Asynchronous Assessment Report 1 Written assignment allowing demonstration of application of the taught theory of the module. 0 2000 50 No 40
Synchronous Onsite Practical Assessment Practical Coursework (Onsite) 1 A? guided assessment allowing students to evidence the application and development of practical skills and problem solving over a series of practical sessions. 0 2000 50 No 40

Assessment Matrix

Assessment Type Learning Outcomes
LO1 LO2
Report 1
Practical Coursework (Onsite) 1

Reading List

Where possible the most current version of reading materials are used during the delivery of this module comprising mainly of academic papers.